Focus
May 06 2010

No. 6: Mersen’s dedicated solutions for the wind energy market

After describing how a wind turbine works in its last edition, Focus Mersen will now present the range of solutions marketed by the Group to wind energy industry players, including wind turbine or generator manufacturers or wind farm operators.

MERSEN EQUIPMENT IS USED AT SEVERAL STAGES OF THE PROCESS OF GENERATING ELECTRICITY USING WIND ENERGY.

Firstly in the rotor (hub). The blade orientation system called « pitch » adjusts the angular position of blades to optimize the generator’s output by regulating their rotation speed (cf. Focus Mersen n°5). An automated device processes the charac- teristics of the wind, speed and orientation, and controls the pitch motors via a signal and power transfer system (1). Mersen is one of the principal manufacturers in the market of these systems. These pitch motors are fitted with brushes* (2) and brush-holders, also manufactured by Mersen.

Then in the generator – which is around 3m long and 2m high for a 2 MW wind turbine – key components manufactured by Mersen include brushes (43), brush-holders (34) and slip-ring assemblies (5).

The aim of the slip-ring assembly, which comprises rings is to carry the current produced by the rotor to the external circuit via brushes. For the slip-ring/brush assembly to work properly, it is important to keep the brush in contact with the collector under adequate pressure. This is the role of the 3 brush-holder.

Asynchronous generators account for 80% of the wind energy market, part of which is fitted with brushes (60% to 65%). There is also an alternative technology, namely synchronous with or without brushes. We will discuss advantages and drawbacks of these technologies in a next issue of Focus Mersen.

A whole series of electrical protection solutions is also fitted in wind turbines:
- air coolers to circulate air around the generator and gearbox to prevent overheating,

- water coolers (6) for cooling the power converter downstream of the generator,

- fuses (7), switches and power-isolating switches to protect the electrical and electronic circuits of the wind turbine, which are found in the coupling box linked to the nacelle, but also in the foot of the mast, notably in the cabinet connecting it to the electricity grid.

Most of these solutions have been adapted specifically by Mersen to meet the constraints of wind energy equipments. The objective is to enhance their longevity and their reliability to reduce maintenance and maximize the output and quality of signals carried by their systems.

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